Manufacturing Brief · v1 · 2026

Premium Boxing
Hand Wrap

A single continuous wrap with two engineered elasticity zones. We need a factory that can build this — not a standard elastic wrap supplier.

4.5m
Length
50mm
Width
92/8
Cotton/elastane
~1k
First run pairs
Core requirement

Zoned elasticity system

One wrap. Two zones. A denser wrist section transitions gradually into a softer body — all in a single continuous construction. This is the capability we are qualifying factories on.

Zone A — Wrist support
Higher compression.
Wrist stabilisation.
25–32%
Target elongation
280–300
GSM target
Begins at the signature stripe. Denser engineered knit. Moderate-high compression.
Transition · 80–100mm · no hard step
Zone B — Main body
Softer, more flexible.
Hand conforming.
50–60%
Target elongation
200–220
GSM target
Remaining length + entire thumb loop section. Softer knit. Moderate compression.
Full length — zone layout
Thumb loop 50mm wide ZONE A ~500mm ~90mm ZONE B ~3900mm 18–22mm loop tape 25–32% elongation 280–300 gsm Transition zone 80–100mm Engineered gradient (no abrupt change) 50–60% elongation 200–220 gsm ~75mm (7.5cm) 4500mm total finished length
Construction approach

Open to factory recommendations. Approaches of interest: jacquard flat knit (Stoll, Shima Seiki), dual-feed warp knit, hybrid knit/woven with engineered elastic insertion. We need the result — not a specific machine type.

We are also interested in your input on whether closure geometry and tab placement can improve peel-force performance — an area we want to address during sampling.

Full specification

Technical detail

Fabric composition
Composition90–92% combed long-staple cotton / 4–10% elastane
SurfaceBrushed, matte finish
Pre-treatmentPre-shrunk and heat-set
DyeingReactive dye, AATCC-grade colorfastness
AntimicrobialSilver-ion finish or equivalent — open to alternatives
PillingLow-pill construction required
Colour direction
Base colourWarm charcoal — Wet Slate. Target approx. #2E2E30 to #3A3A3D. Not pure black. Not cool grey.
Stripe width5–7mm
Stripe methodWoven into construction — not printed
Stripe directionLengthways along the wrap — parallel to long edges, not across the width
Stripe placementAsymmetric — approx. 1.3x from top edge, flush with fabric surface, not raised
Stripe extentBody only — stops at the start of the thumb loop section. Does not continue into taper or loop.
Stripe alignmentMust correspond to Zone A start point across all production units
Primary stripeTonal charcoal — slightly lighter than base, visible in raking light
Closure system

The most common failure in competitor product is hook degradation — not lint or stitching. This drives the molded hook requirement.

Hook materialMolded nylon only — Velcro HTH 745, Paiho ETN-621, or equivalent. Standard woven hook not acceptable.
LoopFull-width soft loop field, matte, dense texture
WidthFull-width — no tapering
Tab lengthApprox. 75mm (7.5cm)
CornersRounded
BulkLow — must not impede glove fit
Thumb loop

Tapers gradually from 50mm to a narrow rounded tip. A flat woven elastic band (18–23mm wide when laid flat) is folded back on itself and bartacked at the tip to form the loop opening. Integrated — not applied separately. Zone B fabric throughout.

Body width50mm — no widening
TaperGradual over 40–50mm to rounded tip
Tip widthApprox. 20–25mm
Loop tape width18–23mm flat tape, folded to form loop opening
ReinforcementClean bartack at attachment point
Edge finishCurved taper edge — cleanly finished, no raw edge
Branding patch
PositionExternal sewn patch, toward closure end — visible when wrap is in use
ExecutionTonal — close-match to base fabric colour
BrandingDebossed only — no embroidery, no print
SizeApprox. 20–25mm
MaterialHypalon, rubberised microfiber, or matte technical synthetic

Avoid: glossy PU, shiny synthetic leather, oversized logos, raised branding.

Edge finishing
Priority 1Folded edge finish
Priority 2Clean coverstitch
Priority 3Refined low-profile overlock

Open to factory recommendation on best approach for this construction.

For your response

Questions for factory

Textile capability
  • Can you produce zoned elasticity in one continuous narrow textile?
  • What construction method and machine type would you use?
  • Minimum achievable transition length?
Sampling & MOQ
  • Prototype lead time and cost?
  • Revision rounds included?
  • MOQ per colour?
  • MOQ for custom knit construction?
Materials
  • What molded hook systems do you stock or can source?
  • Loop materials available?
  • Technical patch materials?
Quality control
  • How do you test stretch consistency across production runs?
  • Wash-cycle testing conducted as standard?
Your recommendation
  • If you see a better way to achieve this spec, tell us.
  • We want factory input on construction decisions.
About this project
  • First run approx. 1,000 pairs
  • Direct-to-consumer channels
  • Long-term partner, not one-run transaction
  • Quality consistency over lowest unit cost
Get in touch

Send an enquiry

Thank you — your enquiry has been received. We will respond within 3–5 business days.
Direct email
david@thistook.com thistook.com
Key requirements

Zoned elasticity in a single continuous narrow textile

Molded nylon hook (HTH 745 / ETN-621 or equivalent)

Cotton-elastane knit, brushed matte, 90–92% cotton

Tapered thumb loop with integrated flat woven loop

Long-term partner — not a one-run transaction

↓ Download full PDF specification